Lean Waste Reduction and Process Improvement
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Lean Waste Reduction and Process Improvement
This course is part of Operations and Lean Management Specialization
Instructor: EDUCBA
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What you'll learn
Identify Lean principles and analyze waste in operational processes effectively.
Apply Lean tools like 5S, Kaizen, and Poka-Yoke for process improvement.
Evaluate productivity and optimize workflows using continuous improvement strategies.
Skills you'll gain
- Lean Methodologies
- Operational Efficiency
- Operational Excellence
- Business Workflow Analysis
- Quality Improvement
- Business Process Improvement
- Productivity
- Process Improvement and Optimization
- Resource Utilization
- Kanban Principles
- Kaizen Methodology
- Continuous Improvement Process
- Process Improvement
- Workflow Management
- Process Optimization
- Process Analysis
- Waste Minimization
- Lean Manufacturing
Details to know
June 2026
15 assignments
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There are 4 modules in this course
Learn how to identify operational waste, apply Lean tools, and improve process efficiency using practical Lean management techniques. This course provides hands-on knowledge of Lean principles, waste reduction, productivity improvement, and continuous improvement strategies used in modern operational environments.
The course begins with the foundations of Lean thinking, helping learners understand Lean philosophy, value identification, and the importance of eliminating non-value-added activities to improve operational performance. Learners will develop a strong understanding of how Lean creates value-driven and efficient workflows. As the course progresses, learners focus on core Lean concepts such as productivity analysis and waste identification. The course explains how different types of waste impact business performance and how organizations can recognize inefficiencies and optimize operational processes effectively. Advanced modules provide an in-depth exploration of critical Lean wastes such as waiting, defects, and motion. Learners will evaluate their operational impact and apply structured strategies for workflow optimization and process improvement. The course also introduces practical Lean tools including 5S, Kaizen, Visual Management, Standardization, Poka-Yoke, and Pull Systems. Learners will gain practical skills to implement continuous improvement initiatives, improve workplace organization, reduce operational inefficiencies, and sustain operational excellence. What makes this course unique is its application-focused approach that combines Lean concepts with real-world operational improvement techniques. By the end of the course, learners will be able to confidently analyze processes, eliminate waste, optimize workflows, and apply Lean methodologies to create measurable business improvements.
This module introduces the fundamental principles of Lean Management, helping learners understand core concepts such as Lean philosophy, value identification, and the importance of eliminating non-value-added activities to improve operational efficiency.
What's included
6 videos4 assignments
6 videosβ’Total 22 minutes
- Introductionβ’4 minutes
- What is Leanβ’3 minutes
- Examples on Leanβ’5 minutes
- Lean types of Activitiesβ’2 minutes
- Value Conceptβ’3 minutes
- Value Addition Conceptβ’5 minutes
4 assignmentsβ’Total 60 minutes
- Foundations of Lean Thinkingβ’30 minutes
- Getting Started with Leanβ’10 minutes
- Lean in Actionβ’10 minutes
- Understanding Value in Leanβ’10 minutes
This module focuses on essential Lean concepts such as productivity and waste identification, enabling learners to recognize different types of waste and understand their impact on business performance.
What's included
6 videos4 assignments
6 videosβ’Total 39 minutes
- Definition of Leanβ’4 minutes
- Concept of Productivityβ’4 minutes
- Concept of Wastesβ’11 minutes
- Overproduction Wastesβ’7 minutes
- Transportation Wastesβ’4 minutes
- Waste of Waitingβ’8 minutes
4 assignmentsβ’Total 60 minutes
- Core Concepts & Waste Awarenessβ’30 minutes
- Lean & Productivity Essentialsβ’10 minutes
- Introduction to Waste in Leanβ’10 minutes
- Operational Wastes Explainedβ’10 minutes
This module provides an in-depth exploration of critical Lean wastes such as waiting, defects, and motion, enabling learners to evaluate their impact and implement strategies for process optimization.
What's included
6 videos4 assignments
6 videosβ’Total 57 minutes
- Waste of Waiting Continuesβ’10 minutes
- More on Waste of Waitingβ’11 minutes
- Wastage of Defectsβ’12 minutes
- Wastage of Defects Continuesβ’9 minutes
- Waste of Motionβ’5 minutes
- Understanding Wastesβ’10 minutes
4 assignmentsβ’Total 60 minutes
- Deep Dive into Lean Wastesβ’30 minutes
- The Cost of Waitingβ’10 minutes
- Defects and Their Consequencesβ’10 minutes
- Motion & Waste Optimizationβ’10 minutes
This module introduces practical Lean tools such as 5S, Kaizen, Visual Management, Standardization, Poka-Yoke, and Pull Systems, equipping learners with techniques to implement continuous improvement and sustain operational excellence.
What's included
5 videos3 assignments
5 videosβ’Total 43 minutes
- Lean Tools 5Sβ’7 minutes
- Lean Tools 5S - Seiso, Seiketsu, Shitsukeβ’7 minutes
- Pictorial form of 5s Concepts‚ KAIZENβ’9 minutes
- Visual Management, Standardization, Poka Yoke, Pull Systemβ’11 minutes
- Pull System Lean Formula Benefits of Leanβ’10 minutes
3 assignmentsβ’Total 50 minutes
- Lean Tools for Improvementβ’30 minutes
- Workplace Organization with 5Sβ’10 minutes
- Advanced Lean Tools & Systemsβ’10 minutes
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Technical University of Munich (TUM)
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